EV & Automotive
Your comprehensive partner for EV manufacturing and charging.
on one timeline.
EV charging EPC
Spark delivers full turkey EPC for EV charging on your timeline.
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Site assessment and utility coordination
Site assessment, utility coordination, and interconnection studies sized for Level 2 through Supercharger deployments.
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Engineering and equipment sizing studies
Load studies, transformer sizing, switchgear and panel design, and conduit and cable design for charging sites.
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OEM-direct procurement
OEM-direct procurement of charging hardware and balance-of-plant equipment with all major OEMs.
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Civil and electrical construction, self-performed
Trenching, foundations, conduit, cable pull, transformer install, switchgear, and panels.
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Commissioning, testing, and OEM startup
Commissioning, testing, and OEM startup coordination delivered as part of every EPC scope.
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Installed fleet — 100+ L2, 50+ DCFC, 20+ SC
100+ Level 2, 50+ DC Fast Chargers, 20+ Superchargers, and 10+ MW of EV charging infrastructure delivered to date.
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Reference deployments — OnRoute and transit
OnRoute Network, municipal transit fleets (anonymized), and manufacturing fleet depots across Canada and the U.S.
electrification.
Multi-building
From line expansions to new facilities, Spark coordinates planning and installation, through testing and commissioning.
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Full-scope electrical build for EV OEM campuses
Full-scope electrical build for EV OEM campuses. LV/MV/HV install, substations, plant power, and production-line terminations across multi-building U.S. campuses.
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EV charging infrastructure, trenching to chargers
Trenching, foundations, conduit, cable pull, and charger mounting and commissioning for EV charging deployments.
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Manufacturing facility install for OEM plants
Switchgear, MCCs, transformer installs, lighting, grounding, and conduit for EV OEM plant electrical scopes.
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Certified panel shop integration with field terminations
UL-certified panel shop integration and CSA-certified field terminations, delivered on every install.
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Commissioning and 24/7 shift coverage
24/7 response and shift coverage during commissioning and production ramp, at scale across multi-building OEM campuses.
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Crew, fleet, and Prime Contractor accountability
600+ tradespersons and 700+ fleet vehicles, COR-certified operations, and Prime Contractor accountability with stop-work authority for every employee.
before it fails.
Power distribution
Spark grows your capacity with power distribution upgrades, ensuring the process is safe from start to finish.
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Substation and power distribution upgrades work
Substations, power distribution system upgrades, and maintenance for EV manufacturers and battery plants.
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LV/MV electrical packages and
LV/MV MCCs, switchgear, transformer and equipment installations engineered for plant expansion scopes.
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Load, arc flash, and coordination studies
Plant load studies, arc flash hazard analysis to CSA Z462 and IEEE 1584, and protective device coordination.
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Plant protection and ground grid analysis
Plant-side protection coordination, grounding, and ground grid analysis for live plant electrical systems.
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Production-schedule integration on upgrades
Integration with existing OEM production schedules and shutdown windows with minimum disruption to plant output.
on your timeline.
Grid interconnection
Spark prepares studies, utility applications, and ESA packages engineered for first-submission approval, then carries the same scope into physical execution.
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Interconnection studies for EV charging loads
Load flow, short-circuit, protective device coordination, harmonics, and EMT studies for interconnection approval.
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Applications, ESA packages, and approvals
ESA package preparation, utility applications, and regulatory documentation engineered for first-submission approval.
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Direct utility, ISO, and LDC coordination
Direct coordination with utility transmission operators, ISOs, and Local Distribution Companies.
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Microgrid support for transit and EV hubs
Microgrid infrastructure support for transit, last-mile fleet, and EV charging hubs with on-site generation or storage.
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Power reliability and N+1 redundancy validation
Power system reliability studies and N+1 redundancy validation for charging-critical sites and OEM plants.
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OFE management and substitution risk control
Owner-furnished equipment management with substitution risk held by Spark through formal technical review.
maintenance testing
Commissioning &
Spark Power covers all 50 U.S. states and Canada.
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NETA ATS acceptance testing for industrial
Acceptance testing to NETA ATS standards for new and refurbished industrial electrical equipment.
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NETA MTS predictive and preventive maintenance
Predictive and preventive maintenance to NETA MTS standards across plant power systems.
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Breaker and primary/secondary injection testing
Low-, medium-, and high-voltage breaker testing with primary and secondary injection.
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Transformer diagnostics and oil analysis
Oil analysis, DGA, insulation resistance, power factor, and sweep frequency response on critical plant transformers.
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Thermography surveys and power quality monitoring
Thermography surveys, power quality monitoring, and partial discharge analysis for industrial systems.
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Fieldbus network analysis and SCADA verification
Fieldbus network analysis, troubleshooting, and SCADA verification for plant controls and automation.
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Audit-ready documentation in compressed windows
24 to 72-hour mobilization and audit-ready documentation delivered inside compressed outage windows.
Multi-Building Electrical Installation
Delivered 13 integrated scopes of work across 4 buildings with a 100-technician crew, covering power distribution, high bay lighting, EV charging, and security system integration.
General Assembly Expansion
Wired 13 production lines for a leading EV manufacturer’s general assembly expansion, terminating 480 motors across LV and HV systems with a 50-technician crew.
Turnkey Electrical Installation
Delivered turnkey electrical installation across four EV manufacturing lines in Austin, TX, with UL-certified panel work and 24/7 on-site support throughout.
Dual-Head EV Charger Installation
Supplied and installed four dual-head EV chargers for a highway network, self-performing all civil, electrical, permitting, and commissioning work.
Overhead Electric Bus Charging Stations for a Municipal Bus Fleet
Installed 3 x 450kW overhead electric bus chargers for a large GTA municipality, delivering all civil, electrical, NETA testing, ESA permitting, and ABB OEM coordination.
Real questions,
real answers
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Yes. Turnkey EV charging EPC covering Level 2, DC Fast, and Supercharger deployments, plus 24/7 maintenance. Spark has delivered 10+ MW of EV charging infrastructure since 2017.
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Most major OEMs including Tesla, ChargePoint, ABB, Siemens, AddEnergie.
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Yes. Site assessment, utility coordination, engineering, procurement, civil and electrical construction, commissioning, OEM startup, and long-term maintenance — all in-house.
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Yes. Multi-site greenfield contracting for EV OEMs (anonymized Nevada, Casa Grande AZ, Austin TX) — substations, plant power, production-line install, 480-motor LV/HV terminations, UL-certified field panel work.
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Within 24 to 72 hours for emergency response, dispatched from 16+ regional offices across Canada and the U.S.
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Yes. End-of-warranty inspections, QA/QC retrofit reporting, and OEM-coordinated remote monitoring and emergency dispatch are core maintenance offerings.
Let’s talk power
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