Multi-Level Conveyor System

Project

Installed a four-level conveyor system for a Tier 1 automotive facility in Ohio, integrating photoeyes, VFDs, laser sensors, scan cameras, and a full safety system.

Location
Ohio
Sector
Material Handling
Multi-level roller conveyor system and steel framing inside an industrial automotive assembly facility with tools and boxes

From challenge to

completed project

When a production conveyor goes down, the line it feeds stops with it. Spark Power delivered the electrical, automation, and safety scope for the new system and handed over a conveyor the facility could run from day one.

How we

solved it

  • Treated the conveyor as one integrated system, wiring power, automation, and safety together level by level.
  • Made safety verification part of the installation sequence on every level instead of a final step.
  • Kept a focused 10-technician crew on the job from rough-in through handover.

The metrics

that matter

  • Four-level conveyor system fully installed and integrated. Complete electrical and automation scope delivered across all levels of the conveyor infrastructure.
  • Full automation control suite commissioned. Photoeyes, VFDs, laser sensors, scan cameras, and encoders all wired, integrated, and verified.
  • Comprehensive safety system installed and tested. E-stops, pull cords, limit switches, and warning horns tested and confirmed across every level.
  • System handed over ready for production. No commissioning issues. The facility received a fully operational, production-ready conveyor system.

Related

Projects

More Spark Power projects engineered, built, commissioned, and maintained across North America — delivered to the same standard of safety, schedule, and execution certainty.

Let’s talk power

Tell us about your project, asset, or outage and we’ll connect you with the right Spark Power specialist. Our in-house team is ready to respond across Canada and the U.S.