Large-Scale Material Handling Electrical Installation

Project

Delivered fast-tracked automation electrical installation in Vaughan, ON, achieving full ESA approval across ASRS highbay, AGV charging, and pallet systems.

Location
Vaughan, ON
Sector
Material Handling
Large Walmart distribution center exterior with glass offices, loading bays and occupied employee parking lot

From challenge to

completed project

A logistics automation facility in Vaughan, Ontario was bringing several automation platforms online at once, and each needed power, controls, and safety systems that worked together. Spark Power delivered the full electrical scope in step with the OEM partners, carrying every system through to handover.

How we

solved it

  • Full electrical installation for E1 pallet system, ASRS highbay, and AGV charging stations
  • Integrated lifts, label applicators, cranes, and maintenance hoists
  • Installed comprehensive safety systems including Profibus interlocks and E-stops across all conveyor lines
  • Coordinated successful ESA approval for all systems, including specialized component approvals
  • Delivered under a fast-tracked schedule in close coordination with Vanderlande and OEM partners
  • Ensured seamless integration across multiple automation platforms and third-party systems

The metrics

that matter

  • Full ESA approval achieved across all systems. All systems, including specialized components, approved through a coordinated ESA process.
  • ASRS, AGV, and pallet systems seamlessly integrated. Multi-platform automation environment unified under Spark Power’s electrical scope.
  • Fast-tracked schedule met without compromising compliance. Aggressive timeline delivered without shortcuts, with safety, compliance, and quality maintained throughout.
  • OEM and Vanderlande coordination managed end to end. Electrical work kept pace with Vanderlande and the other OEM partners throughout the build.

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Projects

More Spark Power projects engineered, built, commissioned, and maintained across North America — delivered to the same standard of safety, schedule, and execution certainty.

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